Learning Center

Whether you’re looking for solutions to specific challenges or wanting to deepen your overall knowledge of secondary packaging, our Learning Center is designed to give you the resources to make confident decisions about your secondary packaging systems.
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Beverage cans and paperboard cartons running through lanes on a multipacker machine

Cost & Price

Beverage Multipacker Cost: Pricing, Specifications, and Buying Considerations

Beverage multipackers have their own unique set of budgetary conditions. Learn how to scope pricing tiers, account for your SKUs, and prepare for vendor conversations.

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Boxed food products packed into cartons with automated equipment

Cost & Price

How Much Does a Cartoner Cost?

Cartoner price is based on many factors including type, product, and customization. Learn about the main cost tiers of cartoners, as well as what affects their price and lead-time.

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Side load case packer packing cartons of pizza into corrugate case

Cost & Price

How Much Does a Side Load Case Packer Cost?

Budgeting for a side load case packer all depends on what you want and how much you’re willing to pay for it. Learn about pricing tiers, cost drivers, add-ons, and value-adders, so you can take control of your buying process.

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A business person going over a service agreement document

Secondary Packaging 101

Packaging Equipment Service Agreements: What to Look For

Packaging equipment service agreements are more than contracts: they’re commitments to trusted partners. We’ll outline what to look for and help you know if you’ve found a provider you can trust.

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Illustration of various secondary packaging formats, including bags in display trays, shrink wrapped bottles, and beverage cans in paperboard sleeves

How-To

How to Choose the Right Secondary Packaging Format for My Product?

Before exploring automated secondary packaging options, you need to select a packaging format: case, tray, carton, shrink film, multipack or variety pack. We’ll explain these formats, as well as the four factors that make your decision.

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Beverage bottles, snack pouches, yogurt tubs, and candy bags in retail-ready packaging

Secondary Packaging 101

Retail-Ready Packaging: What It Is and What It Means for You

Retail-ready packaging (RRP) means that a single case must protect the product, and present and sell to retailers and customers. We’ll explain RRP and “The Five Easies,” and what they mean for your line.

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Puzzle pieces linking together the words filler, accumulation, case packer, sealer, and palletizer

Secondary Packaging 101

Packaging Line Integration: What Determines Success?

Packaging line integration is not only machine performance, but also handoffs and effectiveness as a single system. We’ll explain the three factors of a well-integrated line and address the question of performance accountability.

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Icons indicating the three sustainability drivers: right-sizing, material reduction, and recyclable and fiber formats

Problems / Challenges

Sustainable Secondary Packaging: Strategies to Reduce Waste and Improve Efficiency

Sustainable secondary packaging is done through three drivers: right-sizing, reducing, and choosing more recyclable materials. We’ll explain how these factors impact your line, and how sustainability tends to cut both cost and footprint.

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Close-up of change parts on a beverage packing machine

Secondary Packaging 101

What Are Change Parts in Packaging Equipment? A Complete Guide

The physical components swapped off-of and onto machines during changeovers are change parts. We’ll help you understand how these tools quietly drive changeover time, cost, and flexibility; as well as how machine type alters their impact.

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Kinetix 6000 part with "discontinued" banner on top

Problems / Challenges

How Do I Navigate K6000 Obsolescence?

Allen-Bradley moved the Kinetix 6000 (K6000) servo drive to obsolete status, which means no new units and a used-only supply. We can help you navigate this change and offer options on how to proceed.

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Hand holding a security padlock next to the eight listed steps of lockout tagout

How-To

What is the Lockout/Tagout (LOTO) Requirement for Packaging Equipment? 

Lockout/Tagout (LOTO) is a federal safety requirement that makes sure machines are de-energized before maintenance. We’ll walk you through the eight-step procedure, explain your role, and show how it applies to the equipment you work with.

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Split image showing before and after of machine refurbishment

Comparisons

What Is Equipment Refurbishment and When Is It Better Than Replacement? 

Learn the 50% rule and a five-question framework to help you distinguish when refurbishment and when replacement makes the most economic and operational sense.

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OEE = availability x performance x quality

Secondary Packaging 101

The Three Components of OEE: Availability, Performance, Quality (and the Six Big Losses)

Understand the three independent components of OEE and learn how to identify which one is dragging your OEE down.

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Productivity comparison graphs of non-vertical startup and vertical startup

Secondary Packaging 101

Vertical Startup: Why It Matters

Vertical startup is the achievement of stable throughput and quality within days of going live, not just the installation event. Understand the difference and how you can plan for this success.

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Predictive vs Preventive Maintenance article header graphic - PF Curve

Secondary Packaging 101

Predictive vs Preventive Maintenance: How Do They Differ?

Learn how to tell which type of maintenance your high-value assets need and where traditional maintenance still makes business sense.

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