Functional & Specialty Beverage Packaging Automation

Secondary packaging systems that handle your pace, your formats, and your sustainability goals.
SECONDARY BEVERAGE PACKAGING

For Bold Formulas and Fast-Changing SKUs

Today’s wellness and better-for-you drinks span a wide range of formats—from slim cans and glass elixir bottles to PET bottles and spouted pouches. Brands launch fast and pivot often, so production lines must stay agile while maintaining quality and compliance.

Our systems are built to handle this diversity. Whether you need to shrink-wrap a 12-pack of vitamin-infused water, gently top-load kombucha into trays, or automate a rainbow pack of prebiotic sodas, we’ve got the speed, flexibility, and gentle handling to match your mix.


Functional & Specialty Beverage Specializations

Douglas offers innovative secondary packaging solutions for a wide variety of functional and specialty products.

Customer Diversity
  • Emerging wellness brands
  • Specialty beverage co-packers
  • Protein and supplement drink manufacturers
  • Premium kombucha and tonic brands
Packaging Capabilities
  • SKUs launching monthly across retail, DTC, and club channels
  • Format management from slim cans to 5 oz glass bottles
  • Variety packs and sustainability for shelf-ready packaging
Production Quality
  • Equipment designed to handle moisture, product fragility, and fast, accurate adjustments
  • Uncompromised uptime, hygiene, and consistent case quality
OUR SOLUTIONS

Packaging Options for Functional & Specialty Beverages

Explore secondary packaging options that protect and promote your product in the specialty beverage market. Our systems are built to handle product and pattern diversity in cases, sleeves, shrink wrap, cartons, retail display packaging and more. Whether you’re packing a variety pack of prebiotic sodas or a sleeve of protein shakes, Douglas offers flexible yet precise packaging solutions. 

View Bundled Film Multiwrappers
View Paperboard Cartoners & Sleevers
View Corrugate Case & Tray Packers
View Variety Pack Systems

Packaging Challenges We Solve

Handle fragile & lightweight product

with smart motion control & robotic placement that prevents breakage

SKU variety & pack flexibility

runs multiple sizes, formats, and flavors with auto changeovers

Tackle condensation & residue

from cold-fill or sticky beverages with washdown designs & stainless steel frames

Supports sustainable materials

such as recyclable films, paperboard carriers, molded pulp trays, high-PCR corrugate

Shelf ready & e-commerce packs

that withstand shipping, stack cleanly, and promote your brand

Close workforce skills gap

with instant how-to guidance with GuidePoint tablet

Fit tight spaces & legacy lines

with streamlined designs for a perfect fit in your facility

Tech working on packaging machine

Designed for Today’s Workforce Realities

Finding and retaining skilled packaging labor is harder than ever. Even on high-mix lines, our systems are built to empower your team and simplify the packaging process.

KEY ADVANTAGES

Why Functional & Specialty Beverage Producers Choose Douglas

High SKU Turnover

Flexible systems with rapid, recipe-based changeovers

Fragile Containers

Robotic top-loaders and vacuum-assisted packers reduce damage

Sustainability Goals

Machines compatible with paperboard clips, molded trays, and bio-film

High-Speed Lines

Continuous-motion bundlers and case formers that keep up with filling lines

Hygiene & Washdown

Stainless steel, open-frame equipment with IP65+ options

Labor Reduction

Operator-friendly HMIs, automated adjustments, and ergonomic loading

Let’s Talk Packaging Requirements & Opportunities

From rainbow packs of adaptogenic sodas to 12-packs of enhanced water, your secondary packaging system should flex with your innovation pipeline.