TriVex® DL Robotic Case & Tray Packer
TOP LOAD ROBOTIC SOLUTION
HIGH SPEED
FLEXIBLE & IRREGULAR CONTAINERS
High-Speed, Flexible Case & Tray Packing
For Bags, Pouches, Cartons & Irregular Containers
CPG manufacturers packaging bags, pouches, cartons, and other hard-to-handle products face a constant challenge: how to keep up with demand while managing inconsistent shapes, shifting orientations, and evolving pack requirements.
TriVex DL robotic case packer was built to solve that problem—combining advanced 3D vision, Delta robotics, and intelligent controls to deliver precise, high-speed case and tray packing across a wide range of product types. From flexible packaging to cartons and uniquely shaped containers, it adapts in real time to variability so you can run more products, reduce complexity, and maintain confidence in every pack.
3D Infeed Camera
Automatically identifies product position and orientation in real time
Variable Pitch Case Metering
Optimizes cases in the load zone to increase throughput
Simple Interface
Intuitive and simple interface for robot interactions
Vertical Pack Capable
Delta robots optimize product orientation and feed a SCARA arm to load vertically
Why TriVex DL?
Built to Support Growth Across Changing Products & Formats
As product lines expand and packaging formats evolve, many manufacturers are managing a broader mix of products on their packaging lines.
While each application brings its own challenges for handling and orientation, the TriVex DL adds a new level of adaptability to case and tray packing. Integrated 3D vision and high-speed robotics automatically adjust to product variation, ensuring accurate placement and consistent throughput across a wide range of applications.
Top Innovation
Featured in PMMI’s 2026 Case Packing Innovation Report as a top innovation.
Key Benefits
Performance That Adapts to Your Products & Packaging
Improve Pack Consistency
Vision-guided precision ensures accurate placement every time
Maintain Speed & Throughput
High-speed Delta robotics ensure consistent production performance
Reduce Manual Intervention
Automated orientation and placement minimize labor requirements
Support Future Growth
Adapt to new products and formats without adding complexity
Run Various Products on One System
Handle a wide variety of SKUs, formats and packaging types
How it Works
Handle Flexible Products with Precision
1
Infeed
Cases may be metered to fit your application and increase efficiency. Products enter the system in varying orientations and positions.
2
3D Vision Detection
Advanced vision technology identifies product location and orientation in real time.
3
Robotic Pick & Place
High-speed Delta robots pick, orient and place products into cases or trays with precision.
APPLICATIONS
Built for a Wide Range of Products and Formats
Bags
Pouches
Cartons
Irregular or odd-shaped containers
Erecting and Sealing
Create an Integrated System
For a full system, add an upstream case erector and downstream case sealer to the TriVex DL loader. Options include:
Douglas TriVex erector and/or sealer
INSITE case erector and/or sealer
Third-party erector and/or sealer
TriVex DL Specifications
Speed
Up to 35 cases/minute
Single lane: 60-243 picks per minute
Multi-lane: 57-172 picks per minute
Case Type
Top Load RSC Cases & Trays
Case Size Ranges
Min: 4″ x 4″ x 4″
Max: 24” x 16” x 16” (flat pack only)
15” x 10” x 12” (with vertical pack)
Adjustments
HMI selectable recipes
2-point changeover (1 point minus EOAT, if needed), estimated 3 minutes or less
Safety
Guarded for current OSHA standards; Clear sightlines through & around the machine; Respects one-meter-reach rule
Robotics
Choose 1, 2 or 3 cells
FANUC Delta M2 (other options for heavier payload)
Vision / Detection
SICK 3D Camera
Drive
Servo and AC
Electrical
Rockwell Automation programmable logic controller
Power
480 V, 50/60 HZ
Air
90 PSI (6.2 bar)
Buy with confidence. Experience the difference.
Douglas stands behind our equipment with a 3-year limited component and limited lifetime frame warranty.
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