Learning Center

Whether you’re looking for solutions to specific challenges or wanting to deepen your overall knowledge of secondary packaging, our Learning Center is designed to give you the resources to make confident decisions about your secondary packaging systems.

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Problems / Challenges

Are We Building Resilience — or Vendor Dependency — As Expertise Walks Out the Door?

Learn the strategic tradeoffs that determine which path you’re on.

How-To, Problems / Challenges

Why Most CPG Packaging Startups Fail: And How to Achieve Vertical Startup Instead

Learn why most CPG packaging startups fail, how world-class companies use FAT and SAT to prevent performance dip, and practical steps you can take to achieve vertical startup.

Commissioning Startup

Problems / Challenges

The Packaging Risk Nobody Budgets For: Retiring Expertise

Learn the 5 risks of retiring expertise, the leading indicators to watch out for, and what helps reduce the risks.

Retirement Risks

Robotic arms on a secondary packaging machine

Problems / Challenges

Robotics in Secondary Packaging: When It’s Worth It, When It’s Not, and How to Prove ROI

Learn the conditions where robotics beat manual and traditional automation, the scenarios where you should pick a different solution, and a credibility framework Finance can trust.

Purchasing Return on Investment (ROI) Robotics

How-To, Problems / Challenges

5 Metrics Every CPG Manufacturer Must Master for Omnichannel Packaging Success

Learn how e-commerce is changing end-of-line packaging, why traditional KPIs fall short, and how to realign your packaging strategy to meet e-commerce head-on.

E-commerce KPIs Metrics

Two people at machine looking at document

Problems / Challenges

The CPG Startup Readiness Checklist: 25 Questions to Prevent the Performance Dip

Get a 25-question readiness checklist spanning FAT, SAT, training, OEM relationships, and startup ownership – so you can identify gaps before they turn into downtime.

Commissioning

People talking around a packaging machine

Problems / Challenges

Which FAT Shortcuts Most Reliably Predict a Painful Commissioning?

Learn which FAT compromises are survivable, which almost guarantee pain, and where that risk will surface once the equipment hits your floor.

FAT

Problems / Challenges

Equipment Failure and the Bathtub Curve: How to Extend the Life of Your Machines

Learn what the bathtub curve tells us about equipment failure, why many machines age out faster than they should, and how top-performing plants extend the “useful life” phase.

Aftermarket Equipment Longevity

Techinician working on electronic controls for machine

Problems / Challenges

Electronic Controls Upgrades: A Practical Guide to Managing Obsolescence

Learn why controls go obsolete, how to reduce your risk, and which upgrade path offers the best ROI—based on your situation, not just your budget.

Aftermarket Obsolescence Return on Investment (ROI) Service Upgrades

1 2 3 4 5 6 7

How-To, Secondary Packaging 101

A Buyer’s Guide to Automating Frozen Pizza Packaging Lines

Walk through the most important factors to consider when automating frozen pizza packaging—so you can make a confident, future-proof decision.

Frozen Food Pizza

How-To, Secondary Packaging 101

How to Automate Variety Pack Production Without Overbuilding or Overpaying

Learn which type of automation is right for your production scale, space, and SKU needs—whether you’re packing beverages or assembling snack assortments.

Variety Pack

People talking in front of top load case packer

Cost & Price

How Much Does a Top Load Case Packer Cost? Budgetary Pricing & Key Factors That Impact Price

Learn the budgetary price ranges you can expect, along with the specific factors that drive those prices.

Case Packing

Douglas Service Technician working on machine

Problems / Challenges

How Quickly Can I Get a Service Technician to My Site?

Get realistic timelines for emergency and planned service, plus practical steps that can reduce delays by days.

Delays Field Service

Comparisons

Managing Replacement Parts for OEM Equipment: Choosing the Right Partner Model

Break down the real-world pros, cons, and risks of sourcing parts from OEMs, distributors, or directly from component manufacturers.

Aftermarket Replacement Parts

Comparisons

U.S.-Made vs. Imported OEM Packaging Equipment: Which Is Actually Better in the Long Run?

Get a side-by-side breakdown of what makes one operation more cost-effective than the other—in terms that refelct the realities of manufacturing operations.

Imported Made in the USA

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HORIZONTAL LOAD

TOP LOAD

SHRINK WRAPPERS

SHRINK PACKERS

MULTIWRAPPERS

CARTONERS

SLEEVERS

MULTIPACKERS

Learning Center

Whether you’re looking for solutions to specific challenges or wanting to deepen your overall knowledge of secondary packaging, our Learning Center is designed to give you the resources to make confident decisions about your secondary packaging systems.

Filter by Category

Filter by Topic

Filter by Type

Are We Building Resilience — or Vendor Dependency — As Expertise Walks Out the Door?

Why Most CPG Packaging Startups Fail: And How to Achieve Vertical Startup Instead

The Packaging Risk Nobody Budgets For: Retiring Expertise

Robotics in Secondary Packaging: When It’s Worth It, When It’s Not, and How to Prove ROI

5 Metrics Every CPG Manufacturer Must Master for Omnichannel Packaging Success

The CPG Startup Readiness Checklist: 25 Questions to Prevent the Performance Dip

Which FAT Shortcuts Most Reliably Predict a Painful Commissioning?

Equipment Failure and the Bathtub Curve: How to Extend the Life of Your Machines

Electronic Controls Upgrades: A Practical Guide to Managing Obsolescence

A Buyer’s Guide to Automating Frozen Pizza Packaging Lines

How to Automate Variety Pack Production Without Overbuilding or Overpaying

How Much Does a Top Load Case Packer Cost? Budgetary Pricing & Key Factors That Impact Price

How Quickly Can I Get a Service Technician to My Site?

Managing Replacement Parts for OEM Equipment: Choosing the Right Partner Model

U.S.-Made vs. Imported OEM Packaging Equipment: Which Is Actually Better in the Long Run?

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