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Whether you’re looking for solutions to specific challenges or wanting to deepen your overall knowledge of secondary packaging, our Learning Center is designed to give you the resources to make confident decisions about your secondary packaging systems.

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Secondary Packaging 101

What Is a Changeover? And What Makes One Fast or Slow?

Learn what impacts changeover speed and why “changeover time” makes a difference to your line’s efficiency and productivity.

Changeover Overall Equipment Effectiveness (OEE)

Plastic bottles on conveyor at fast speed

Secondary Packaging 101

What Does Line Speed Mean? And Why Is It So Often Misquoted?

Understand important speed metrics and learn which questions will tell you the most about machine performance and productivity.

Line Speed Overall Equipment Effectiveness (OEE)

Worker wearing hardhat and holding clipboard observing machine conveyor lines

Secondary Packaging 101

What Is a Factory Acceptance Test (FAT) and Why Does It Matter?

Understand what a good FAT looks like so you can help protect your investment.

Factory Acceptance Test (FAT) Site Acceptance Test (SAT)

Secondary Packaging 101

What Is Machine Efficiency and How Is It Calculated?

Learn the details of this commonly misunderstood metric so you can set realistic efficiency benchmarks for your application.

Overall Equipment Effectiveness (OEE)

Secondary Packaging 101

What is Sanitary Design in Packaging Equipment — and Does It Matter for Your Application?

Learn the principles of sanitary packaging design and whether your application requires sanitary equipment.

Regulations Sanitary Design Washdown

Case and tray packed with aluminum cans on a gray background

Comparisons, Secondary Packaging 101

Case Packer vs Tray Packer: What’s the Difference?

Learn the essential difference between case and tray packers and when their format works best for your application.

Case Packing Secondary Packaging Tray Packing

Problems / Challenges

Why Cutting Your Factory Acceptance Test Scope Can Cost More Later

Understand the value differences between a thorough FAT scope and a shallow FAT scope — and which investment costs more in the long term.

Delays Factory Acceptance Test (FAT) Pricing Startup

Problems / Challenges

Commissioning Packaging Equipment: How to Run Startup Without Chaos

Get a clear, practical guide for CPG manufacturers commissioning new packaging equipment.

Commissioning Overall Equipment Effectiveness (OEE) Startup

Operator reach into machine to adjust magazine infeed

Problems / Challenges

How Packaging Materials Impact Machine Performance and Line Efficiency

Learn how packaging material variability impacts line performance, how frequently missing specs affect OEE, maintenance and safety, and what alignments prevent recurring losses.

Packaging Materials Procurement Systems Alignment

1 2 3 4 5 6 7 8

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Problems / Challenges

20 Common Secondary Packaging Lines Problems: Causes and Solutions

Learn 20 of the most common secondary packaging line problems, what causes them, and practical ways to address them. Then, explore best practices to help prevent these issues and improve line performance moving forward.

Delays Total Cost of Ownership (TCO)

Bags of pet food being loaded into a case

How-To, Problems / Challenges

High-SKU Pet Food Operations: How to Cut Changeover Time in Case Packing and Palletizing

Break down what’s really happening in your end-of-line operations and build a plant-floor playbook that separates what’s process, what’s equipment, and what’s design.

Changeover Pet Food

How-To, Secondary Packaging 101

A Buyer’s Guide to Automating Frozen Pizza Packaging Lines

Walk through the most important factors to consider when automating frozen pizza packaging—so you can make a confident, future-proof decision.

Frozen Food Pizza

How-To, Secondary Packaging 101

How to Automate Variety Pack Production Without Overbuilding or Overpaying

Learn which type of automation is right for your production scale, space, and SKU needs—whether you’re packing beverages or assembling snack assortments.

Variety Pack

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Cost & Price

How Much Does a Top Load Case Packer Cost?

Budgeting for a top load case packer is highly dependent on your product, your operation, and your expectations. Learn some price range estimates, major drivers, and questions you should answer before talking to vendors.

Case Packing

Douglas Service Technician working on machine

Problems / Challenges

How Quickly Can I Get a Service Technician to My Site?

Get realistic timelines for emergency and planned service, plus practical steps that can reduce delays by days.

Delays Field Service

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HORIZONTAL LOAD

TOP LOAD

SHRINK WRAPPERS

SHRINK PACKERS

MULTIWRAPPERS

CARTONERS

SLEEVERS

MULTIPACKERS

Learning Center

Whether you’re looking for solutions to specific challenges or wanting to deepen your overall knowledge of secondary packaging, our Learning Center is designed to give you the resources to make confident decisions about your secondary packaging systems.

Filter by Category

Filter by Topic

Filter by Type

What Is a Changeover? And What Makes One Fast or Slow?

What Does Line Speed Mean? And Why Is It So Often Misquoted?

What Is a Factory Acceptance Test (FAT) and Why Does It Matter?

What Is Machine Efficiency and How Is It Calculated?

What is Sanitary Design in Packaging Equipment — and Does It Matter for Your Application?

Case Packer vs Tray Packer: What’s the Difference?

Why Cutting Your Factory Acceptance Test Scope Can Cost More Later

Commissioning Packaging Equipment: How to Run Startup Without Chaos

How Packaging Materials Impact Machine Performance and Line Efficiency

20 Common Secondary Packaging Lines Problems: Causes and Solutions

High-SKU Pet Food Operations: How to Cut Changeover Time in Case Packing and Palletizing

A Buyer’s Guide to Automating Frozen Pizza Packaging Lines

How to Automate Variety Pack Production Without Overbuilding or Overpaying

How Much Does a Top Load Case Packer Cost?

How Quickly Can I Get a Service Technician to My Site?

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