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Whether you’re looking for solutions to specific challenges or wanting to deepen your overall knowledge of secondary packaging, our Learning Center is designed to give you the resources to make confident decisions about your secondary packaging systems.

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Problems / Challenges, Secondary Packaging 101

What Causes Packaging Machine Jams? And Which Ones Are Avoidable?

See a practical breakdown of the most common jam causes and understand the best ways to approach them.

Jams Problems

Secondary Packaging 101

What is Machine Index and Pitch?

Understand machine index and pitch so you can read specs more accurately and ask better questions during the evaluation process.

Machine Index Machine Pitch

Comparisons, Secondary Packaging 101

Top Load vs Horizontal Load Case Packing: Which Should I Use?

Understand the differences between top load and horizontal load and which configuration is best suited for your operation.

Horizonal Load Case Packing Top Load Case Packing

Secondary Packaging 101

What Does Servo-Driven Mean and Why Do OEMs Use Them?

Learn the definition of a servo-driven machine and understand the pros and cons of using one in your operation.

Servo

Machine adjustment point with indicator displaying numbers

Secondary Packaging 101

What Is a Changeover? And What Makes One Fast or Slow?

Learn what impacts changeover speed and why “changeover time” makes a difference to your line’s efficiency and productivity.

Changeover Overall Equipment Effectiveness (OEE)

Plastic bottles on conveyor at fast speed

Secondary Packaging 101

What Does Line Speed Mean? And Why Is It So Often Misquoted?

Understand important speed metrics and learn which questions will tell you the most about machine performance and productivity.

Line Speed Overall Equipment Effectiveness (OEE)

Worker wearing hardhat and holding clipboard observing machine conveyor lines

Secondary Packaging 101

What Is a Factory Acceptance Test (FAT) and Why Does It Matter?

Understand what a good FAT looks like so you can help protect your investment.

Factory Acceptance Test (FAT) Site Acceptance Test (SAT)

Operator running a packaging machine's HMI with a title overlay stating "Machine Efficiency ≠ OEE"

Secondary Packaging 101

A Commonly Misunderstood Metric – What Is Machine Efficiency?

Machine efficiency is one way of understanding how much capacity you’re using. Learn what machine efficiency is, how to calculate it, and how you can leverage it for growth.

Nameplate Speed Output Capacity Overall Equipment Effectiveness (OEE)

Secondary Packaging 101

What is Sanitary Design in Packaging Equipment — and Does It Matter for Your Application?

Learn the principles of sanitary packaging design and whether your application requires sanitary equipment.

Regulations Sanitary Design Washdown

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Operator standing by CpONE machine while it collates cartons

Problems / Challenges

How Do I Avoid Vendor Dependence? Building Operational Resilience

With challenges like hiring shortages, knowledge gaps, and employee turnover, it’s easy to slip into vendor dependence. Learn how to build and protect a resilient packaging operation.

Documentation Retirement Turnover Workforce Skills Gap

How-To, Problems / Challenges

Why Packaging Line Startups Fail — And How to Achieve Vertical Startup

Learn why most CPG packaging startups fail, how world-class companies use FAT and SAT to prevent performance dip, and practical steps you can take to achieve vertical startup.

Commissioning Startup

Problems / Challenges

The Packaging Risk Nobody Budgets For: Retiring Expertise

Learn the 5 risks of retiring expertise, the leading indicators to watch out for, and what helps reduce the risks.

Retirement Risks

Robotic arms on a secondary packaging machine

Problems / Challenges

Robotic vs Traditional Packaging Automation: When Are Robots The Right Choice?

Learn the strengths and weaknesses of robotic systems as a secondary packaging solution. Then evaluate whether one is right for your line, and learn a framework for proving ROI.

Purchasing Return on Investment (ROI) Robotics

How-To, Problems / Challenges

5 Metrics Every CPG Manufacturer Must Master for Omnichannel Packaging Success

Learn how e-commerce is changing end-of-line packaging, why traditional KPIs fall short, and how to realign your packaging strategy to meet e-commerce head-on.

E-commerce KPIs Metrics

Two people at machine looking at document

Problems / Challenges

The CPG Startup Readiness Checklist: 25 Questions to Prevent the Performance Dip

Get a 25-question readiness checklist spanning FAT, SAT, training, OEM relationships, and startup ownership – so you can identify gaps before they turn into downtime.

Commissioning

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HORIZONTAL LOAD

TOP LOAD

SHRINK WRAPPERS

SHRINK PACKERS

MULTIWRAPPERS

CARTONERS

SLEEVERS

MULTIPACKERS

Learning Center

Whether you’re looking for solutions to specific challenges or wanting to deepen your overall knowledge of secondary packaging, our Learning Center is designed to give you the resources to make confident decisions about your secondary packaging systems.

Filter by Category

Filter by Topic

Filter by Type

What Causes Packaging Machine Jams? And Which Ones Are Avoidable?

What is Machine Index and Pitch?

Top Load vs Horizontal Load Case Packing: Which Should I Use?

What Does Servo-Driven Mean and Why Do OEMs Use Them?

What Is a Changeover? And What Makes One Fast or Slow?

What Does Line Speed Mean? And Why Is It So Often Misquoted?

What Is a Factory Acceptance Test (FAT) and Why Does It Matter?

A Commonly Misunderstood Metric – What Is Machine Efficiency?

What is Sanitary Design in Packaging Equipment — and Does It Matter for Your Application?

How Do I Avoid Vendor Dependence? Building Operational Resilience

Why Packaging Line Startups Fail — And How to Achieve Vertical Startup

The Packaging Risk Nobody Budgets For: Retiring Expertise

Robotic vs Traditional Packaging Automation: When Are Robots The Right Choice?

5 Metrics Every CPG Manufacturer Must Master for Omnichannel Packaging Success

The CPG Startup Readiness Checklist: 25 Questions to Prevent the Performance Dip

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