TriVex® DL

CASE & TRAY PACKING
DIRECT LOAD
TOP LOAD
BAGS & POUCHES
TRIVEX DL CASE & TRAY PACKER

High-Speed, Precision Case Packer for Bags & Pouches

Powered by Delta robots, 3D vision, and intelligent HMI, TriVex DL handles bags and pouches with precision, speed, and simplicity — delivering high speed top load case packing performance for a wide range of product weights and sizes without unnecessary complexity.

The TriVex DL Delta robot case packer is built to tackle the unique challenges of bag and pouch packaging in today’s fast-moving CPG environments. Whether you’re handling single-serve snack bags, stand-up pouches, or pillow-pack bags, TriVex DL combines 3D vision technology and variable pitch case handling to deliver precise, reliable performance. A robust design minimizes mechanical complexity and maximizes flexibility, ensuring your top load case packing operations stay efficient, adaptable, and future-ready.

35+
cases/minute
Variable Pitch
case conveyance
1
manual changeover adjustment

TriVex DL Pack Patterns

TriVex DL offers smart top-load case packing for bags and pouches, overcoming challenges such as inconsistent bag shapes, shifting pouch graphics, and variable product orientation.

Pet Food Pouches in a Case

TriVex DL Key Features

3-D Infeed Camera
  • Adapts instantly to packaging variation, without being affected by changing graphics
  • Provides real-time bag position and alignment corrections
  • Handles multi-lane product flow
Variable Pitch Case Handling & Metering
  • Reduces required robot reach to maximize case-packing rate
  • Decreases case spacing to maximize cases in the load zone
  • Boosts case processing speed
Vertical Pack Capability
  • Delta robots optimize product orientation and spacing
  • SCARA arm reduces spare parts and maintenance costs
  • Counterflow conveyor storage simplifies product changeover
HMI Settings & Display
  • Simple interface for robot interaction and pick-point adjustments
  • Displays active robot alarms
  • Fine-tune 3D camera settings from the same control screen
Delta Robots
  • Handles multiple product variations within a single HMI recipe
  • Minimize dependence on exact lighting conditions with reliable vision-based performance
Designed to Match Your Needs
  • Reduced maintenance and simplified changeover
  • Simple, efficient, and flexible product handling for bags and pouches

Case Erecting & Sealing

For an integrated system, add an upstream case erector and a downstream case sealer to the TriVex DL top loader.

  • Integrate Douglas TriVex erector and/or sealer
  • Integrate INSITE case erector and/or sealer
  • Integrate third-party erector and/or sealer

Smart Designs Increase Efficiency & Performance

  • Advanced vision systems ensures reliable bag and pouch loading with speed and accuracy
  • HMI adjustments and Delta robotics adapt and scale to your evolving product and packagaing innovations
  • Reduced mechanical touchpoints and simplified adjustments extend uptime

TriVex DL Specifications

Speed

Up to 35 cases/minute

Case Types

Top load RSC & tray

Case Size Ranges

Min: 6″ (152.4 mm) x 4″ (101.6 mm) x 4″ (101.6 mm)
Max: 18″ (457.2 mm) x 10″ (254 mm) x 14.5″ (368.3 mm)

Adjustments

HMI selectable recipes, automatic position actuators, hand wheel adjust with digital counter

Safety

Guarded for current OSHA standards; Clear sightlines through & around the machine; Respects one-meter-reach rule

Robotics

Fanuc Delta M2

Vision/Detection

3D Camera

Drive

Servo and AC drives

Electrical

Rockwell Automation programmable logic controller;
Servo & AC drives; PanelView+ HMI

Power

480 V, 50/60 HZ

Air

90 PSI (6.2 bar)

Buy with confidence. Experience the difference.

Douglas stands behind our equipment with a 3-year limited component and limited lifetime frame warranty.

Learn more

Need more information on TriVex DL case & tray packers? Contact us today!