Learning Center

Whether you’re looking for solutions to specific challenges or wanting to deepen your overall knowledge of secondary packaging, our Learning Center is designed to give you the resources to make confident decisions about your secondary packaging systems.
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Two men working by a packaging machine

How-To, Problems / Challenges

Why Packaging Line Startups Fail — And How to Achieve Vertical Startup

Learn why most CPG packaging startups fail, how world-class companies use FAT and SAT to prevent performance dip, and practical steps you can take to achieve vertical startup.

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Man working on HMI at machine

Problems / Challenges

The Packaging Risk Nobody Budgets For: Retiring Expertise

Learn the 5 risks of retiring expertise, the leading indicators to watch out for, and what helps reduce the risks.

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Robotic arms on a secondary packaging machine

Problems / Challenges

Robotic vs Traditional Packaging Automation: When Are Robots The Right Choice?

Learn the strengths and weaknesses of robotic systems as a secondary packaging solution. Then evaluate whether one is right for your line, and learn a framework for proving ROI.

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Secondary Packaging for E-commerce

How-To, Problems / Challenges

5 Metrics Every CPG Manufacturer Must Master for Omnichannel Packaging Success

Learn how e-commerce is changing end-of-line packaging, why traditional KPIs fall short, and how to realign your packaging strategy to meet e-commerce head-on.

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Two people at machine looking at document

Problems / Challenges

The CPG Startup Readiness Checklist: 25 Questions to Prevent the Performance Dip

Get a 25-question readiness checklist spanning FAT, SAT, training, OEM relationships, and startup ownership – so you can identify gaps before they turn into downtime.

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People talking around a packaging machine

Problems / Challenges

Which FAT Shortcuts Most Reliably Predict a Painful Commissioning?

Learn which FAT compromises are survivable, which almost guarantee pain, and where that risk will surface once the equipment hits your floor.

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Equipment Bathtub Curve illustration

Problems / Challenges

Equipment Failure and the Bathtub Curve: How to Extend the Life of Your Machines

Learn what the bathtub curve tells us about equipment failure, why many machines age out faster than they should, and how top-performing plants extend the “useful life” phase.

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Techinician working on electronic controls for machine

Problems / Challenges

Electronic Controls Upgrades: A Practical Guide to Managing Obsolescence

Learn why controls go obsolete, how to reduce your risk, and which upgrade path offers the best ROI—based on your situation, not just your budget.

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TCO (Total Cost of Ownership) Mindmap

Cost & Price

What Actually Drives Secondary Packaging TCO (Ranked by Impact)

Learn where total cost of ownership is actually created—so you know where to spend time, where to push vendors, and where cutting corners will cost you later.

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Operator running a packaging machine's HMI with a title overlay stating "Machine Efficiency ≠ OEE"

Secondary Packaging 101

A Commonly Misunderstood Metric – What Is Machine Efficiency?

Machine efficiency is one way of understanding how much capacity you’re using. Learn what machine efficiency is, how to calculate it, and how you can leverage it for growth.

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Secondary Packaging 101

What is Sanitary Design in Packaging Equipment — and Does It Matter for Your Application?

Learn the principles of sanitary packaging design and whether your application requires sanitary equipment.

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Case and tray packed with aluminum cans on a gray background

Comparisons, Secondary Packaging 101

Case Packer vs Tray Packer: What’s the Difference?

Learn the essential difference between case and tray packers and when their format works best for your application.

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Cases on conveyor with dollar signs

Problems / Challenges

Why Cutting Your Factory Acceptance Test Scope Can Cost More Later

Understand the value differences between a thorough FAT scope and a shallow FAT scope — and which investment costs more in the long term.

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Problems / Challenges

Commissioning Packaging Equipment: How to Run Startup Without Chaos

Get a clear, practical guide for CPG manufacturers commissioning new packaging equipment.

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Operator reach into machine to adjust magazine infeed

Problems / Challenges

How Packaging Materials Impact Machine Performance and Line Efficiency

Learn how packaging material variability impacts line performance, how frequently missing specs affect OEE, maintenance and safety, and what alignments prevent recurring losses.

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