The Optimum Solution for High Demand Production
TriVex® RL is a flexible automated robotic case loader and the optimum solution for the high demands associated with 3-shift production, frequent format changes, and high efficiencies. Its flexibility provides efficient loading of products into almost any style of pre-erected top load case or tray. Automated infeeds collate products such as bags, pouches, cartons, trays, cups, cans, and bottles and position them for loading. Accurate case and flap control options make sure cases are prepared for loading and smoothly enter and exit the loader.
TriVex® RL Case Packer Features
- Simple integration to new or existing case erectors and sealers
- Quick and repeatable changeovers
- Small footprint saves valuable floor space
- Load any type of top load case or tray
- Load multiple cases each cycle for higher speeds
- High speed infeeds for bags, standup pouches, cups, bottles and more
- Vertical pack solutions (bags standing up, display cases)
- Cartesian and vision guided Delta robot configurations
- Stainless steel and Nema 4X construction available for wet environments
TriVex® RL is a flexible automated robotic case loader and provides the optimum loading solution for the high demands associated with 3-shift production, frequent format changes, and high efficiencies.
Maximized flexibility provides efficient loading of products into almost any style of pre-erected top load case or tray. Automated infeeds collate products such as bags, pouches, cartons, trays, cups, cans, and bottles and position them for loading. Accurate case and flap control options ensure that cases are properly prepared for loading and that they smoothly enter and exit the loader.
Vertical Pack – Bags and Pouches Standing in the Case
TriVex® Vertical Pack solutions are used for products that need to be upright through distribution or for retail ready display packs.
TriVex® solutions include pattern tipping, vane collation, and Delta robot feeding.
- Products facing the major or minor panels of the case
- Flat pack and Vertical pack capabilities on the same machine
- Excellent machine accessibility, simple changeover, small footprint, and product control for pillow bags to standup pouches.
TriVex® RL – Delta III uses parallel-axis robot technology. High speed multi-axis motions allow the Delta III loader to sense and pick moving product, often eliminating the need for special product handling on the infeed or the need to stage product before picking. The location and orientation of each product loaded into the case or tray is also programmable providing a high level of flexibility.
Fast, repeatable changeover feature offers multiple enhancements.
Repeatability – rail positions are recipe-driven and locked in place to within +/- 1/32″
Flexibility – ability to place lanes where desired as opposed to centerline or fixed side adjustments and more customer options for generating product-specific recipes
Durability – infeed rail’s holding force can withstand high product pressure
Ergonomics – minimizing manual adjustments maximizes efficiency and promotes safety in the work environment
|Drive:||Servo, pneumatic, and AC drives. DC magazine drive|
|Speed:||Standard up to 25 cases/minute (contact Douglas for applications outside range)|
|Machine Range:||Min: 6” L x 5” W x 4” Vertical Max: 21” L x 16” W x 13” Vertical|
|Product Size Range:||Per project specification|
|Package Size Range:||Per project specification|
|Frame:||Powder coated tubular CRS|
|Adjustments:||HMI selectable recipes, threaded screws, handwheels and handknobs with position pointers and digital scales|
|Guarding:||Full length polycarbonate with extruded anodized aluminum frames|
|Electrical:||Allen Bradley series programmable logic controller or per project specification.Allen Bradley HMI
NEMA 12 wiring and enclosures
NEMA 4 or 4X wiring and enclosures (optional)
|Finish:||Gray metallic powder coat, Dupont 616. Other colors per project specification. All parts in contact with product are stainless steel, anodized aluminum, and plastic. OEM parts are manufacturers’ standard finish|
|Installation Requirements:||480VAC, 50/60HZ, 3PH
Other power sources available
|Air:||One drop 90 PSI (6.2 bar)|
The TriVex® RL servo technology delivers smooth, harmonious performance during case loading, while maintaining accurate product control with a wide variety of pack patterns.
All new packaging equipment manufactured and supplied by Douglas Machine Inc. is warranted to be free from defects in materials and workmanship for the time period specified below. The warranty period commences from the date the equipment is shipped from our facility.
- Base Frame: Lifetime
- Douglas Standard Components: 3 years
- Buyer Specified Components: 1 year
Some limitations and restrictions apply.
For complete information, contact Douglas Machine Inc.
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