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Home » Shrink Wrap Systems » Contour M-80/105/150 Multiwrappers

Delivering Optimum Adaptability

From infeed, through product handling to our industry-leading shrink process, Contour offers innovative, common sense solutions that optimize performance throughout the process. Not satisfied with simply modifying existing technology, Douglas continually challenges conventional thinking to develop real-world advantages that deliver optimum throughput and unparalleled adaptability.

  • Features
  • Innovations
  • Specifications
  • Pack Patterns
  • Warranty
  • Literature
Features

Contour M-80/105/150 Multiwrappers Features

  • Speeds:
    • M-80: up to 80 cycles per minute
    • M-105: up to 105 cycles per minute
    • M-150: up to 150 cycles per minute
  • Reduce packaging material costs by eliminating or minimizing corrugate use
  • Film only solutions for single or multiple lane applications. Pad or u-board solutions available for single lane applications only
  • Simple and repeatable changeovers
  • Side mounted film stand assures proper ergonomics and adds convenience for film loading and splicing
  • Flexible servo driven wrapping wand provides exceptional film control and accurate film placement
  • Revolutionary patented heat tunnel uses advanced heat and airflow management, delivering tightly wrapped packages
Innovations

Slipstream® Metering

Slipstream™ HS / Slipstream™ SS – pinless metering using slip sheet methodology and servo technology to gently meter bottled, cartoned, canned and other products in appropriate pack-patterns without the use of tampers or escapement pins. Remarkable stability control allows for faster handling than traditional metering methods. Tool free changeovers and the intuitive HMI control panel also increase productivity. The appropriate technology is determined based on speeds and your product. Slipstream SS offers more stability as product moves faster, especially with unstable product or odd size/shaped packaging

Smartrak® Infeed

Smartrak II – Mass flow infeed design eliminates soft bottle bridging and removes gaps to ensure pack-pattern accuracy and continuous product  flow. Distinguishing features include modulated speed control programming for surge pressure relief at the choke point, single solid adjustment cross-members, tool  less clamps and pinned lane guide adjustment positions for stable operation and quick, accurate changeovers. By eliminating many mechanical changeover  adjustments and replacing them with a one clamp design, changeovers are seamless and fast.

Revolutionary Heat Tunnel

The Douglas Contour® heat tunnel is designed with the aesthetics of your product in mind. Whether your application calls for single or multiple lane production, unprecedented heat and airflow management ensures minimal graphic distortion, consistent bull’s-eyes and a tighter, more durable wrap. Enhanced tunnel operations significantly reduce noise and exterior heat temperatures, contributing to a quieter, cooler plant environment.

High Efficiency Heat Source
The heat system is designed so that the air supplied to the distribution system is perfectly uniform, eliminating film distortion due to hot or cold pockets. The Contour continuously recycles the air as it cools, decreasing the  amount of energy required to reach operating temperature. A well insulated heat tunnel minimizes heat loss, which also maintains a safe outer surface temperature.
Balanced Laminar Airflow
At the heart of this innovation is a combination of design features, which result in “laminar” airflow, rather than “turbulent” airflow, which most shrink systems use today. Unlike turbulent airflow, which causes a multitude of  shrinking inconsistencies, our proprietary laminar design precisely balances the heated air, perfectly “coating” the film from every direction, shrinking and sealing the film in an even, predictable manner.
Precision Lap Seam Welding
Evenly heated air passing through the conveyor web contacts the film under the product resulting in consistent “air weld” of the film lap seam. Tunnel chain temperature and airflow are precisely adjusted through product  specific recipe-driven changeovers, optimizing performance. Poor lap sealing due to insufficient heat or holes melted in the seams due to overheating are eliminated, resulting in strong and even seams that hold up to the  rigors of distribution and stocking operations.

Optional Gas-powered Heat Tunnel

The Contour Gas-powered Heat Tunnel – reduces energy costs and improves production efficiency with a shorter heat-up time by using gas instead of electricity to heat the shrink wrap tunnel. Tunnels heat from 75 degrees F to 360 degrees F in just 15 minutes cutting the heat-up time by almost 30 percent. Depending on local energy costs and the type of machine used with the gas tunnel, it is estimated that companies could cut energy costs up to 75 percent. Contact Douglas to calculate your estimated cost savings.

Learn More

 

Specifications

Specifications

Drive: Servo motors
Pitch: Application dependent
Flight Chains: Application dependent
Speed: Series 80 – Up to 80 cycles per minute
Series 105 – Up to 105 cycles per minute
Series 150 – Up to 150 cycles per minute
Product size range: Direction of Travel Vertical Across Machine
Minimum: 5 in. (130mm) 3-1/2 in. (90mm) 8-1/2 in. (215mm)
Maximum: 15-3/4 in. (400mm) 12 in. (305mm) 22 in. (560mm)
Film Length: Minimum: 18 in. (460mm)
Film Thickness: Printed or non-printed: 1 mil. to 3 mil.
Film Width: 30 in. (760mm) standard
Model dependent
Legs: Threaded
Adjustments: Threaded screws, handwheels and handknobs with position pointers and scales.
Digital scales, phase adjustments and optional auto-adjust packages
Guarding: Polycarbonate guarding.
Other guard packages per project specification (optional)
Electrical: Allen Bradley Control Logix motion and logic control or per project specification
NEMA 12 wiring and enclosures
NEMA 4 or 4X wiring and enclosures (optional)
Finish: Gray metallic baked-on epoxy powder coat. Other colors per project specification.
All parts in contact with product are stainless steel, anodized aluminum, and plastic.
OEM parts are manufacturers’ standard finish
Installation Requirements: Power : One main drop and one glue drop (if required).
480 VAC, 50/60HZ, 3PHOther power sources available
Air : Per project specification
Pack Patterns

Pack Patterns

The Contour Series easily accommodate large size ranges and pack-patterns for the food and beverage industries.

 

 

Warranty

Warranty

All new packaging equipment manufactured and supplied by Douglas Machine Inc. is warranted to be free from defects in materials and workmanship for the time period specified below. The warranty period commences from the date the equipment is shipped from our facility.

  • Base Frame: Lifetime
  • Douglas Standard Components: 3 years
  • Buyer Specified Components: 1 year

Some limitations and restrictions apply.

For complete information, contact Douglas Machine Inc.

Literature

Product Literature

Contour M-80/105/150 Multiwrappers

Coming Soon

Other Product Literature

Axiom ARC & DL Case/Tray Packers
(Continuous Motion)
Download

Axiom IM Case/Tray Packers

Download

TriVex Case Packers & Loaders
Download

Contour Shrink Wrap Systems
Download

VS Shrink Wrappers
Download

Vectra Cartoner
Download

Apex Sleever
Download

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  • collapseProducts/Solutions
    • expandHorizontal Load Case/Tray Packers
      • Axiom IM
      • Axiom ARC (Continuous Motion)
      • Axiom DL (Continuous Motion)
      • Invex IM Case/Tray Packers
      • Contour T-30/50 Tray Packers
      • Contour T-80/105/150 Tray Packers
    • expandTop/Bottom Load Case Packers
      • TriVex RLi Case Packer
      • TriVex RL Top Loader
      • Ascend Bottom Loader
    • collapseShrink Wrap Systems
      • Contour S-30/50 Shrink Wrappers
      • Contour S-80/105/150 Shrink Wrappers
      • Contour SPS-30/50 Shrink Packers
      • Contour SPS-80/105/150 Shrink Packers
      • Contour M-80/105/150 Multiwrappers
      • VS-25/40 Series
    • expandCartoners / Sleevers / Multipackers
      • Vectra Cartoner
      • Apex Sleever
      • Spectrum Multipacker
    • expandMachine Enhancements
      • Refurbishments/Modifications
  • expandService & Support
    • 3-Year Warranty
    • Technical Support
    • PartsDirect
    • Reliability Assurance Program
    • Machine Documentation
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    • Contact Us
    • Press Releases
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Technical Machine Training

3-Year Warranty

 

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Contact Us

Press Releases

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