Enhanced Productivity Through the Power of Innovation
Contour Tray Packers are available as stand-alone units or fully integrated systems with a Contour shrink wrapper, for tray or pad applications. These versatile systems offer exceptional performance and the best finished package appearance and durability available.
Productivity is further enhanced with the addition of our patented Smartrak® infeed system which eliminates product bridging and removes the gaps that compromise pack pattern accuracy and continuous product flow.
• T-30: up to 30 cycles per minute
• T-60: up to 60 cycles per minute
- Available as a standalone unit or integrated with a shrink-wrapper
- Simple and repeatable changeovers
- Low magazine ensures easy blank loading
Smartrak II™ – Mass flow infeed design eliminates soft bottle bridging and removes gaps to ensure pack-pattern accuracy and continuous product flow. Distinguishing features include modulated speed control programming for surge pressure relief at the choke point, single solid adjustment cross-members, tool less clamps and pinned lane guide adjustment positions for stable operation and quick, accurate changeovers. By eliminating many mechanical changeover adjustments and replacing them with a one clamp design, changeovers are seamless and fast.
Fast, repeatable changeover feature offers multiple enhancements.
Repeatability – rail positions are recipe-driven and locked in place to within +/- 1/32″
Flexibility – ability to place lanes where desired as opposed to centerline or fixed side adjustments and more customer options for generating product-specific recipes
Durability – infeed rail’s holding force can withstand high product pressure
Ergonomics – minimizing manual adjustments maximizes efficiency and promotes safety in the work environment
Variable Path dynamic registration and pinless metering
Innovations to our patented Slipstream pinless metering system incorporate variable path registration bar technology and slip sheet technology to gently group and meter products into the machine. The dynamic variable path motion registers products with less pressure and interruption to product flow.
Mid-Speed pinless metering
For slower speed applications, mid-speed pinless metering provides accurate product registration and slip sheet grouping of pack patterns for tray packing.
Run bottled, cartoned, canned and other products without the use of tampers or escapement pins. Tool free changeovers and preprogrammed settings increase productivity. The appropriate technology is determined based on speeds and your product.
|Flight Chains:||#50 series chain|
|Speed:||Series 30: Up to 30 cycles per minute.||Series 60:Up to 60 cycles per minute|
|Package Size Range:||Direction of Travel Vertical Across Machine
Minimum: 5 in. (130mm) 3 in. (75 mm) 9 in. (230 mm)
Maximum: 15-3/4 in. (400mm) 9 in. (230 mm) 22 in. (560 mm)
|Adjustments:||Threaded screws, handwheels and handknobs with position pointers and scales. Digital scales, phase adjustments and tool-free packages (optional).|
|Guarding:||Polycarbonate guarding. Other guard packages per project
|Electrical:||Allen Bradley programmable logic controller or per project specification (optional).
Allen Bradley Panelview.
NEMA 12 wiring and enclosures.
Downstream surge control.
NEMA 4 or 4X wiring and enclosures (optional).
Stackable warning lights (optional).
|Finish:||Stainless steel or gray metallic baked-on epoxy powder coat. Other colors are optional. All parts in contact with product are stainless steel, anodized aluminum, and plastic. OEM parts are manufacturers’ standard finish|
|Installation Requirements:||Power: One main drop and one glue drop (if required).
480 VAC, 50/60Hz, 3PH. Other power sources available.
Air: Per project specification
The Contour T-30/60 Series easily accommodate large size ranges and pack-patterns for the food and beverage industries.
All new packaging equipment manufactured and supplied by Douglas Machine Inc. is warranted to be free from defects in materials and workmanship for the time period specified below. The warranty period commences from the date the equipment is shipped from our facility.
- Base Frame: Lifetime
- Douglas Standard Components: 3 years
- Buyer Specified Components: 1 year
Some limitations and restrictions apply.
For complete information, contact Douglas Machine Inc.
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